We are a nation of consumers. So much so, in fact, that there are many times when it can seem like it takes an entire world of production plants to meet the needs of American consumers. Behind the scenes of many of the products that we rely on, of course, is a complicated network of production facilities and warehouses that create these goods. With the use of vibratory deburring machines, vibratory finishing machines, and various kinds of metal polishing, there are many ways that companies are able to produce the goods that consumers need most. From food processing plants to the use of vibratory deburring machines in the production of plastic goods, many different production plants are busy year round.
Parts, media, compound solutions and equipment are the four elements the play significant roles in the vibratory finishing stage. Careful attention to these specific machines and the functions that they are supposed to serve can help make sure that production is both efficient and safe.
Automated Vibratory Deburring Machines and Other Finishing Equipment Requires Careful Attention
The approval for a rolling restart was a necessary formality. When the Sunday afternoon help desk ticket came across, you knew that something was not right. Finding the solution, of course, is always more complicated than the simple alert. Although it is the weekend, the machines on the assembly line continue to crank out the latest products that have been ordered from your plant. The U.S. manufacturing industry is the largest in the world, producing 18.2% of the world’s goods. This often means, of course, that these plants are in operation seven days a week, 24 hours a day.
This around the clock production often means weekend trouble shooting and repairs to machines that are essential to the safe and efficient production of materials that are needed the most. In addition to the technical support that is often needed, there are also many in plant supervisor and assembly operators that are needed. Consider some of these facts and figures about the kind of processes that are involved in creating enough products to satisfy the needs of consumers across the globe:
- Mass finishing solutions vary from a pH 1 to pH 14. The most popular range, however, is from 4 to 14.
- In order to make the best selection of media for a vibratory machine, it should be 70% the size of any hole in the machine.
- The U.S. has 12.75 million manufacturing jobs, according to the Bureau of Labor Statistics. That is equal to employing 8.5% of the workforce, and these jobs pay as much as 12% more than all other postions.
- At $2.33 trillion, manufacturing is an essential component of gross domestic product. In 2018, in fact, this number drove 11.6% of U.S. economic output, according to the Bureau of Economic Analysis. To put this in perspective, manufactured goods comprise nearly 50% of goods exported from the U.S.
- Unfortunately, in a time when the nation is at record low unemployment rates, 89% of manufacturers have jobs that are unfilled. They simply cannot find qualified applicants, according to a 2018 Deloitte Institute report. The skills gap could create 2.4 million vacant spots between 2018 and 2028. This is a number that could cost the U.S. industry $454 billion in the year 2028 alone.
- Employing 8.5% of the workforce, the U.S. has 12.75 million manufacturing jobs, according to the Bureau of Labor Statistics.
Any time that there is a production line failure, whether it is during the week or on the weekend, companies are at risk of not making the production numbers that they are shooting for. Even when the machines are working safely and efficiently, however, there are many industries that are unable to reach their production goals because they simply cannot fill all of the available worker spots. The economy of this nation, as well as those around the globe, depend on the production lines of many companies. Any interruption in these services can lead to future shortages and other issues for both individual companies, as well as entire segments of the economy. Finding a quick fix to problems with vibratory deburring machines may be simpler than the staffing solutions.